Bukh DV8 SME | ME Engine Service Workshop Manual

Workshop Service and Repair Manual for the Bukh DV8 diesel engine, an absolute must for any boat owner. This full vintage workshop manual covers every component, service and repair procedure in full Bukh factory specification, fully bookmarked with clear scanned technical drawings for the DV8 with torque setting values throughout each chapter, this is the most comprehensive service manual available as used by boatyards and independent marine engineers the world over.

Chapters covered within this manual:

Technical Data

Repair And Overhaul Data

Special Tools

Difference Between DV8SME And DV8ME

Cylinder Head :
Removal Of Cylinder Head
Dismantling Of Cylinder Head
Exchange Of Valve Guide
Checking Of Valves
Cutting Of Valve Seats
Grinding Of Valves
Checking Of Valve Springs
Checking Of Rocker Shaft
Bleeding Valve
Fitting Of Fuel Valve
Fitting Of Valves
Checking Of Valve Heads/Depth Compared To Upper Surface
Fitting Of Push Rods
Refitting Of Cylinder Head
Adjustment Of Valve Clearance

Fuel System, Governor And Camshaft :
Fuel Valve
Adjustment Of Injection Pressure
Cleaning Of Nozzle Holes
Testing Of Fuel Valve
Fuel Lift Pump
Dismantling Of Fuel Lift Pump
Fitting Of Fuel Lift Pump
Fuel Pump
Checking Of Pump Pressure
Dismantling Of Fuel Pump
Calibration Of Pump
Assembling Of Fuel Pump
Ref I Tmen T Of Fuel Pump
Adjustment Of Injection Timing
Adjustment Of Fuel Quantity
Dismantling Of Governor
Refitment Of Governor
Dismantling Of Camshaft
Refitment Of Camshaft

Piston, Connecting Rod, Cylinder And Crankshaft:
Dismantling Of Cylinder
Checking Of Cylinder
Boring Of Cylinder
Fitting Of Cylinder Liner
Dismantling Of Connecting Rod
Connecting Rod Bearings
Refitment Of Connecting Rod
Dismantling Of Piston
Fitting Of Piston
Fitting Of Piston Rings
Placing Of Piston Rings
Dismantling Of Crankshaft
Crankshaft
Grinding Of Crankshaft
Oil Groove Of Crankshaft
Fitting Of Crankshaft
Grinding Dimensions For Crankshaft
Oversize Bearings

Crankcase, End Covers And Main Bearings:
Crankcase
Dismantling Of Bearing In Crankcase
Dismantling Of Bearing In End Cover
Fitting Of Main Bearing In End Cover
Dismantling Of Lubricating Oil Pressure Relief Valve
Fitting Of Lubricating Oil Pressure Relief Valve
Fitting Of End Covers

Lubricating Oil System:
Quality Of Lubricating Oil
Change Of Lubricating Oil
Lubricating Oil Filter
Dismantling Of Lubricating Oil Pump
Refitment Of Lubricating Oil Pump
Check Of Oil Lubricating Pump
Dismantling Of Pressure Relief Valve
Reffitment Of Pressure Relief Valve
Check Of Bottom Cover

Cooling Water System:
Cooling Water Pump
Thermostat
Cooling Water System
Drawing Of Cooling Water Pump

Electrical System:
Wiring Diagram

Sail-drive:
Technical Data
Zinc Anode
Outside Maintenance
Alarm Function Of Double Membrane
Sectional Drawing Of S-Drive
Function Of S-Drive
General Repairs Of S-Drive
Dismantling Of S-Drive
Reassembly Of S-Drive
Checking Of Clearance Of Tooth Flank
Checking Of Tooth Contact Patterns On Gear Wheels
Reassembling Of S-Drive (Final Assembly)
Adjustment Of Change Over Mechanism
Fitting Of Membrane
Fitting Of Propellers