Volvo Penta D3-110, 130, 160, 190 Service Workshop Manual

Workshop Service and Repair Manual for all power variants of the D3 Volvo Penta engine. This workshop manual set covers every component, service and repair procedure in full Volvo Penta factory specification with clear concise step by step photographs and technical drawings for the D3 engine with torque setting values throughout where required for fasteners, below is an exhaustive list of the items covered within this set. This is the most comprehensive service manual available as used by marine engineers and boatyards the world over.

Marine Engine Variants Covered
D3-110I-b, D3-130I-b, D3-160I-b, D3-190I-b
D3-130A-b, D3-160A-b, D3-190A-b

Covering the following chapters:
Short Block
Lubrication System
Fuel System
Inlet And Exhaust System
Cooling System
Servo System
Electrical System

FAULT TRACING
Symptoms And Possible Causes
Malfunctions
Blockage
Inspection Of Return Flow From Injectors

SERVICE WORK
Compression Test
Engine Oil, Changing
Oil Filter, Change
Fuel Filter, Change
Venting The Fuel System
Air Filter, Change
Cooling System, Draining
Sea Water System, Cleaning And Conserving
Fresh Water System, Pressure Testing
Cooling System, Filling
Sea Water Pump, Impeller, Change
Drive Belt/Alternator Belts, Inspection
Drive Belt/Alternator Belts, Change
Cam Belt, Change

ENGINE: FULL OVERHAUL
Cover
Exhaust Manifold And Turbocharger
Fuel Filter And Housing
Intercooler, Brackets And Dipstick
Engine Cables
Drive Belt
Sea Water Pump
Servo Pump, Jockey Wheel, Left-hand
Engine Mounting
Mounting Bracket
Vacuum Regulator
Sensors And Monitors
Starter Motor
Fuel Leakage Hose
Delivery Pipes
High-Pressure Pump
Inlet And Exhaust System,
Turbocharger
VNT (Variable Nozzle Turbocharger)
Servo System
Servo Pump
Injection Pump
Distribution Manifold
Injectors
Fuel Filter Housing
Vacuum Pump
Valve Cover/Inlet Manifold
Timing Gear
Circulation Pump
Oil Pump
Cylinder Head
Flywheel With Cover And Coupling
Oil Filter Housing
Oil Cooler
Oil Valves
Sump
Oil Suction Pipe
Piston Cooling Nozzles
Pistons And Con Rods
Crankshaft
Overhaul / Change Components
Alternator, Changing
Starter Motor, Changing

TECHNICAL DATA
General
Short Block
Inlet And Exhaust System
Fuel System
Lubrication System
Cooling System
Electrical System
Wiring Diagram
Torque
Torque-angle Tightening
Lock Nuts
Strength Classes
Sealant
Safety Rules For Fluorocarbon Rubber
Special Tools
Other Special Equipment
Location Of Engine Signs
Conversion Table