Volvo Penta AQ105, AQ115, AQ130, AQ165, AQ170 Service Workshop Manual

Workshop Service and Repair Manual for the Volvo Penta Marine carburettor engines AQ105, AQ115, AQ130, AQ165, AQ170 an absolute gem for any owner running a vintage Penta gas engine. This full workshop manual covers every component, service and repair procedure in full Volvo Penta factory specification with clear step by step photographs, technical drawings & fully bookmarked, this is the most comprehensive service manual available as used by marine engineers and independent boatyards the world over.

Engine Variants covered:

AQ105A, AQ115A, AQ130A, AQ130B, AQ130C
AQ165A, AQ170A, AQ170B, AQ170C

Safety Precautions
General Information
Repair Instructions
Type Designations
General Description
Technical Description, Engine Body
Reconditioning Instructions
A Lifting Out And Disassembling The Engine
Lifting Out The Engine With The Boat Afloat
Lifting Out The Engine With The Boat On Land
Disassembling The Engine

Reconditioning The Cylinder Head:
Disassembling
Cleaning
Replacing The Valve Seats
Grinding The Valves And Valve Seats
Replacing The Valve Guides
Assembling
Replacing The Rocker Arm Bush And Grinding The Rocker Arm
Fitting The Cylinder Head
Adjusting The Valve Clearance

Reconditioning The Cylinder Block:
Measuring The Cylinder Bores
Measuring The Pistons
Fit Of Pistons In Cylinders
Piston Ring Fit
Gudgeon Pins
Connecting Rods
Crankshaft
Main And Big-end Bearings
Rear Sealing Flange (4-cyl. Engine)
Rear Sealing Flange (6-cyl. Engine)
Pilot Bearing For Clutch Shaft
Timing Gears
Replacing The Sealing Ring In Timing Gear Cover (4-cyl. Engine)
Replacing The Sealing Ring In Timing Gear Cover (6-cyl. Engine)
Replacing The Timing Gear Cover (4-cyl. Engine)
Replacing The Timing Gear Cover (6-cyl. Engine)
Replacing The Timing Gears (4-cyl. Engine)
Replacing The Timing Gears (6-cyl. Engine)

Lubricating System:
Repair Instructions
Oil Pump And Relief Valve
Oilways
Fitting The Oil Pump
Oil Cooler
Fitting The Oil Sump

Assembling And Installing The Engine:
Installing The Engine With The Boat Afloat
Installing The Engine With The Boat On Land

Fuel System:
Repair Instructions – Carburettors
Carburettor, Zenith Stromberg
Carburettor, Solex 44 Pai
Fuel Pump
Fuel Pump Dismantling & Assembling
Cleaning-inspecting
Checking The Float Level
Fitting The Carburetor
Setting The Carburetor
Center The Jet
Synchronizing The Carburetors
Setting The Idling,

Cooling System:
Repair Instructions
Circulation Pump 6-cyl. Engine Disassembling And Checking
Fitting The Circulation Pump
Sea-water Pump
Thermostat
Oil Cooler

Electrical System:
Starter Motor Repair Instructions
Replacing The Carbon Brushes
Assembling And Fitting
Alternator
Replacing The Carbon Brushes In The D.C. Generator
Distributor – Replacing The Contact Breaker
Disassembling
Inspecting The Distributor Plate
Distributor Shaft
Distributor Housing
Ignition Setting
Testing The Distributor In Test Bench
Ignition Leads And Spark Plugs
Ignition Coil And Advance Engaging Resistor (Aq165, Aq170)
Fusing
Engine Wiring Diagrams

Test Running
Special Tools
Specifications