Volvo Penta D4 | D6 Service Workshop Manual

Workshop Service and Repair Manual for all power variants of the D4 & D6 Volvo Penta engines. This workshop manual set covers every component, service and repair procedure in full Volvo Penta factory specification with clear concise step by step photographs and technical drawings for both the D4 & D6 units. Below is an exhaustive list of the items covered within the manual. This is the most comprehensive workshop & electrical system manual as used by marine engineers and boatyards the world over.

Engine Variants Covered

D4
D4-180I-B, D4-180I-C, D4-210I-A, D4-210I-B,
D4-210A-A, D4-210A-B, D4-225I-B, D4-225I-C,
D4-225A-B, D4-225A-C, D4-260I-A, D4-260I-B,
D4-260I-C, D4-260A-A, D4-260A-B, D4-260A-C,
D4-260D-B, D4-260D-C, D4-300I-A, D4-300I-C,
D4-300A-A, D4-300A-C, D4-300D-A, D4-300D￾C

D6
D6-280I-A, D6-280I-B, D6-280I-C, D6-280A-A,
D6-280A-B, D6-280A-C, D6-310I-A, D6-310I-B,
D6-310I-C, D6-310A-A, D6-310A-B, D6-310A-C,
D6-310D-B, D6-330I-B, D6-330I-C, D6-330A-B,
D6-330A-C, D6-330D-B, D6-330D-C, D6-350A￾A,
D6-350A-B, D6-370I-A, D6-370I-B, D6-370I￾C,
D6-370A-B, D6-370A-C, D6-370D-B, D6-370D-C,
D6-435I-A, D6-435I-C, D6-435D-A, D6-435D-C

GENERAL INFORMATION
Specifications
General Specifications
Specifications, Engine
Specifications, Electrical
Safety and Other Instructions
Safety Instructions
Special tools
Special Service Tools
Chemical Products

ENGINE
Engine Complete, General
Cylinder Head
Cylinder Block
Cylinder Liners
Pistons
Valve Mechanism
Timing Gears and Shaft
Crank Mechanism

LUBRICATION & OIL SYSTEM
General
Oil pump and Lines
Oil cooler

FUEL SYSTEM
Fuel Feed Pump
Fuel Filter
Fuel Tank
Fuel Lines
Evaporator
Injectors
Delivery Pipes

INLET & EXHAUST SYSTEM
Turbo
Supercharger
Miscellaneous

COOLING SYSTEM
Radiator
Heat Exchanger
Coolant Pump
Thermostat
Charge Air Cooler with Connections
Sea Water System
Sea Water Pump

ELECTRICAL SYSTEM
Accelerator Pedal position
Air inlet pressure
Barometric pressure
Boost pressure
Checking alternator brushes
Checking the camshaft sensor / engine speedsensor
Checking the charging system
Checking the coolant level switch
Checking the function of the supercharger mag clutch
Checking the starter motor voltage
Checking the supercharger solenoid winding
Coolant Level
ECU battery potential
Electrical System
Electrical Welding
Engine coolant temperature
Engine oil pressure
Engine Protection Map
Erasing fault codes
Extended boost pressure
Fault Tracing
Fault tracing of cables and connectors
Fuel temperature
Injection control pressure
Intake manifold temperature
Malfunctions
Manual fault tracing in bus cables
Measurements
Network
Pressure
Rail pressure measurement
Repair instructions
Technical Data
Temperature
Throttle calibrated position
Wiring Diagrams