Mercruiser 5.0L, 5.7L, 6.2L MPI Service Workshop Manual

Workshop Service and Repair Manual for the Mercruiser 5.0L, 5.7L, 6.2L MPI engines.
This full workshop manual set complete with the TKS Turn Key Start Carburetor supplement covers every component, service and repair procedure in full Mercury factory specification with clear concise step by step photographs and technical drawings for the MPI range with torque setting values throughout where required for fasteners, below is an exhaustive list of the items covered within this set. This is the most comprehensive service manual available as used by marine engineers and boatyards the world over.

This manual is applicable to the following models:

Sterndrive (MCM)
5.0L MPI Alpha and Bravo
350 MAG MPI Alpha and Bravo
350 MAG MPI Alpha and Bravo Horizon 0M300000
MX 6.2 MPI
MX 6.2 MPI Horizon
Inboard and Tow Sports (MIE)
350 MAG MPI Inboard
350 MAG MPI Horizon Inboard
MX 6.2 MPI Inboard 0M310000
MX 6.2 MPI Horizon Inboard
350 MAG MPI Tow Sports

This manual covers the following chapters:

Section 1 – Important Information
A – General Information
B – Maintenance
C – Troubleshooting

Section 2 – Removal and Installation
A – MCM Models
B – MIE Models

Section 3 – Engine
A – Engine Mechanical

Section 4 – Electrical System
A – Starting System
B – Ignition System
C – Charging System
D – Wiring Diagrams

Section 5 – Fuel System
A – Fuel Delivery System

Section 6 – Cooling System
A – All Models
B – Seawater Cooled Models
C – Closed Cooled Models

Section 7 – Exhaust System
A – Manifolds and Elbows
B – Collectors

Section 8 – Drives
A – Velvet Drive In-Line And V-Drive Transmission
B – Velvet Drive 5000 Series Transmission
C – ZF/Hurth 630 And 800 Series Transmission

Section 9 – Power Steering
A – Power Steering Pump

Turn Key Start (TKS) Carburetors Supplement
1 – Important Information
A – General Information
B – Maintenance
C – Troubleshooting
2 – Engine
A – Oil Pressure Switch
3 – Electrical Systems
A – Wiring Diagrams
4 – Fuel System
A – TKS
B – Diagnostics
2- Cooling Systems
A – Cooling System