Mercruiser D2.8L – D4.2L D-Tronic Service Workshop Manual

Workshop Service and Repair Manual for the D2.8L & D4.2L D-Tronic engines This full workshop manual set covers every component, service and repair procedure in full Mercury factory specification with clear concise step by step photographs and technical drawings for the D-Tronic unit with torque setting values throughout where required for fasteners, below is an exhaustive list of the items covered within this set. This is the most comprehensive service manual set available as used by marine engineers and boatyards the world over.

Sterndrive (MCM) Serial Number
D2.8L D-Tronic 0K000001 and Above
D4.2L D-Tronic 0K000001 and Above
Inboard (MIE) Serial Number
D2.8L D-Tronic 0K000001 and Above
D4.2L D-Tronic 0K000001 and Above

Section 1 – Important Information
A – General Information
B – Maintenance
C – Troubleshooting

Section 2 – Removal and Installation
A – Sterndrive (MCM) Models
B – Inboard (MIE) Models

Section 3 – Engine Mechanical
A – D2.8L D-Tronic And D4.2L D-Tronic Engines

Section 4 – Electrical System
A – Starting System
B – Charging System
C – Glow Plug System (If Equipped)
D – Instrumentation
E – Wiring Diagrams

Section 5 – Fuel System
A – Description
B – Fuel Delivery Pump and Fuel Filter
C – Injectors
D – Injection Pump
E – EDI Diagnosis

Section 6 – Cooling System
A – Seawater Cooling System
B – Closed Cooling System

Section 7 – Intake And Exhaust System
A – Intercooler
B – Intake / Exhaust Manifold, Elbows and Risers
C – Turbocharger

Section 8 – Drive System
A – ZF / Hurth Transmissions
B – Propeller Shaft Models

Section 9 – Power Steering System
A – Pump And Related Components